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  • (609) 326-6000
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Processing Capabilities

American Custom Drying offers a wide range of spray drying capabilities for transforming liquid ingredients into shelf stable powders. Our team of process engineers and operators is dedicated to providing excellent service and optimizing critical process parameters for high-quality, cost-effective manufacturing. We can either use your provided liquid or create it on-site, before drying and packaging.

Microencapsulated Spray Drying

  • Micro-encapsulate flavors, fragrances, vitamins, minerals or lipids via high shear and homogenization
  • Onsite analytical laboratory capable of measuring liquid droplet size and particle size
  • Oil loads up to 70% depending carrier

Toll Spray Drying

  • 7 Spray dryers of various sizes
  • Food and soft chemical dedicated dryers
  • Campaign sizes as low as 500 lbs
  • Equipped with in-line metal detection and magnets

Custom Spray Chilling

  • High-Capacity Production: Utilize steam boxes and chillers for consistent, year-round output of waxes, hard fats, and blends.
  • Scalable Solutions: Flexible systems to handle small-scale prototyping to large-scale commercial runs.
  • GMP & Non-GMP Options: Compliant GMP facilities, plus cost-effective non-GMP production.
  • Versatile Batching: Custom batch sizes tailored to your needs, from small test batches to high-volume orders.
  • Specialized Tempering: Precise temperature control for uniform prill size and quality across diverse materials.
  • Material Expertise: Process a wide range of waxes, hard fats, and custom blends with optimized consistency.

Liquid Batching

  • Jacketed tanks with precision temperature control for chemical reactions.
  • Customizable batching set ups using heat exchangers, filters and pumps.
  • Onsite silos for liquid storage that direct supply the batch rooms.

Trial Capabilities

  • 2 dryers with full batching capabilities
  • Product characteristics and dryer settings are scalable to commercial dryers
  • Batch sizes as small as 20 gallons

Silo Storage

  • Stainless silo storage with heating and agitation
  • Ability to store up to 350,000 gallons

Bulk Packaging

  • Our packaging options: super sacks, drums, pails, and poly-lined bags.

  • Offer bulk density control to ensure proper fit into desired packaging.
  • Equipped with inline metal detection and metal detectors for the packaged goods.

READY TO TRANSFORM YOUR LIQUID TO POWDER?

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